Friday, August 1, 2008

Adding Better Metal Deburring & Surface Polishing Capabilities

Over time, we have realized that metal deburring is part of our business. Some metal products however do not get their burrs removed through our cryogenic deburring process. In the past few months, we have been researching an affordable machine capable of better serving our customers with metal and steel products for deburring.

One machine in particular that may fit our needs uses an electromagnetic current to excite a stainless steel media that removes burrs from both ferrous and non-ferrous metal. We are currently working with the machine manufacturer to have samples run by them. After we are assured that the machine is a good fit for us, we may be purchasing one in either September or October.

In the past year, we have realized the need for metal surface polishing as well. The beauty of this electromagnetic deburring machine is that it can be used for surface polishing as well. So, if the machine works for us, we will be able to deburr small metal parts. We will also be able to leave a clean finish for our customers' parts.

If you would like samples run by us, give us a call today at 800-739-7949. Our team would be more than happy to assist you with any of your deburring or surface polishing needs.

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Cryogenic Helium Processing

This is a press release that was made about a month ago. However, I wanted to add it to our blog, so that other people can see it.

Cryogenic Helium Processing Approaches New Levels of Affordability

Worcester, MA – June 30, 2008 – The Cryogenic Institute of New England, Inc. introduces a new capability of utilizing liquid helium for cryogenic treatment of materials to temperatures as low as 4K /-268C/-451F. Measurements were recorded by attaching a spring loaded silicone diode cryogenic temperature sensor rated to 1.4K with a calibrated accuracy of +/- 10mK.

The procedure involves the utilization of a specially modified cryogenic chamber that was designed and constructed in collaboration with technology partner Applied Cryogenics Inc. The chamber utilizes multiple dedicated delivery systems for introduction of both liquid nitrogen and liquid helium. The system also utilizes an advanced insulation scheme that involves a combination of sophisticated polyisoanurate materials, as well as vacuum and liquid nitrogen jackets for maximum effectiveness. A proprietary method for controlling the delivery of the helium to the chamber enables controlled rates of temperature change.

According to Robin Rhodes, President of Cryogenic Institute of New England, Inc., the capability grew from the needs of its aerospace customers who sought extreme temperature cycling for residual stress relief of critical components. “It was a natural extension for us to push beyond the limits of liquid nitrogen (77K/-196C/-320F), where we work every day, into the coldest cryogens available”, Rhodes stated. The company reported that they have delivered controlled cryogenic treatment profiles at temperatures ranging from 16K to 4K (-257C/-430F to -268C/-451F) over a dozen times in the past year. The temperatures and profiles were specified by the firm’s customers, who Rhodes declined to identify because of confidentiality agreements.

While the majority of applications have been related to aerospace, the firm has also offered the capability to researchers and other industries, including electronics. Cost for the treatment varies, depending on ramp and soak times, but Rhodes estimates that his firm can offer a near absolute zero treatment cycle (to 4K) for less than 30% of the cost of similar processing as offered through governmental and other research organizations. “We feel that we have a real price breakthrough that will lead to further commercialization of ultra deep cryogenic treatments for residual stress relief and other transformations in materials”, Mr. Rhodes stated.

The Cryogenic Institute of New England, Inc., located at 90 Ellsworth St. Worcester, MA, is dedicated to the commercial application of cryogenic technologies to serve the needs of industry, government and scientists. The firm offers a full range of cryogenic services, including conventional cryogenic treatment, heat & freeze thermal cycling, cryogenic deflashing & deburring services, shrink fitting services, and dry ice (CO2) blast cleaning. It also offers engineering services, cryogenic lab work in support of R & D, and custom equipment design for new and unique cryogenic applications. It is a corporate sustaining member of the Cryogenic Society of America. To learn more visit http://www.nitrofreeze.com/.

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